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The Good Eats Custom Corrugated Vapor Colloid Applicator
(Cardboard Box Smoker)
from the Alton Brown Food Network Show
I recently took up smoking salmon and ribs in a simple cardboard box smoker after a friend sent me some information from an Alton Brown Food Network Show. Until then, I always thought one had to sit over the smoker and spend a lot of time stoking the coals. When I learned that one can use a simple and inexpensive electric burner to acheive excellent results, I was hooked. I smoked my first salmon fillet and three hours later both my wife and I were amazed with the wonderful flavor and tenderness of the fish. And best of all, there wasn't that salty flavor too long associated with smoked fish. Below is some information on the cardboard box smoker. I tweaked the construction and technique a bit. Happy smoking.
The Good Eats Custom Corrugated Vapor Colloid Applicator
(Cardboard Box Smoker) from the Alton Brown Food Network Show
Key:
a) heavy-duty corrugated box (no interior painting) Get a box at least one foot wide and 18-24 inches in height.
b) flap door (make a flap at the bottom to add more wood chips. Make another flap adjacent to the dowels so you can put in your food to smoke. This flap will also help to release excess heat.
c) electric single hot plate at least 750watts. Get it at target about $16.00.
d) small cast-iron skillet. Do not use thin aluminum pan, but you can use a steel pan if it is enameled.
e) hardwood chips and small chunks of apple or hickory wood. I prefer using apple, alder. Hickory is pretty strong flavor. http://www.northwoodssmokeofmn.com/chips.htm I carry this brand in my store. You can buy them online at the site listed here. After searching the net, this company seemed to be the best and a good price. I just started using their bourbon barrel chips. Awesome flavor.
f) small battery-operated fan (optional). This is not really needed.
g) 2 ¼- ½ in. wooden dowels inserted through box in parallel fashion. Put these dowels about two thirds up the box. If you want, you can add a second set of dowels so you can smoke more food.
h) small oven rack or small cake frosting rack which can fit inside box easily.
i) target food (fish skin-side down)
j) thermometers (although probe styles are shown, standard stem models may be used in a pinch) . No need to stick a thermometer into the food, just make sure you hit 160-170F for 15 minutes or so. I just use on thermometer which I stick into the box from the top. Also, you don’t nee to keep chips on the burner plate every minute. The heat from the burner will do the cooking, while using a small handful of chips 2-3 times during the period will give a nice smoky flavor.
Smoking Notes: I cooked small slices of salmon at temps. between 130-160F. No need to keep the temperature exactly the same. It took 3 hours to smoke this salmon slices at the above temperatures. For the best results I recommend smoking at 100-120F and bring up the heat to 160-170F for 55 minutes (just to kill any possible bacteria). Lower temps are better for cold smoking which guarantee you don’t dry out the fish.
Smoked Salmon
The following mix (brine) will last awhile and you can use it for future batches.
4 cups brown sugar 2 cups pure Kosher or sea salt
2-3 tablespoons black ground pepper
1-2 tablespoons cayenne
2-3 tablespoons garlic powder
Lay the fish fillets skin side down in a dish. Cover the fillets with the brine you made, about a 1/8 to 1/4 inch layer. Cover the dish with foil or plastic wrap and place in a cool spot or the refrigerator. Let stand for at least 3hours. Not longer than 6 hours. You don’t want the fish to become too cured. Next, remove the fish from the dish and rinse thoroughly with fresh cold water. Now you can gently sprinkle whatever dry spices you want over the fish. If you prefer a peppery smoked salmon, use some course black pepper. Or use some lemon pepper. A little paparika and ginger is also good. Or, just leave plain and enjoy the true flavor of only the smoke. Allow the salmon to air dry (overnight or at least 12 hours in the same dish you used for brining until a glace forms and the fillet looks dry. At this time you are ready to smoke your creation. Using exotic woods can add to the flavor of your smoked salmon, but it is recommended that you smoke your fillets thoroughly and that some time during the smoking process your smoker should be at 160-170 degrees for at least a 15 min. From that point the dryness of your creation is a matter of taste. Two hours after you begin smoking, and after you make it reach 160-170F for 15 min. check the interior of the fish. It should be quite moist. You can leave it on to smoke more, but you will want to take it off after at least 4 hours. Remember, keep the temperature around 120 for most of the smoking and you will end with up with one heck of a delicious smoke salmon. (Make sure you reach 160-170F for 15 min) at the end of the smoking period. With some practice you can regulate the smoker (using venting) so you can maintain the low heat for most of the period. Have fun. –steve shapson
Here are some photos of my first smoker using the cardboard box deaconcetpt orked great and made great smoke salmon. I was hooked but a bit fearful of burning it up. Since it was on my porch next to the house, I was a bit apprehensive. A friend gave me his new Brinkman smoker which is steel. I put the electric plate (750watt) at the bottom of it. You won’t need a fan or fancy thermometers. Just stick a thermometer into the side or top so know the temperature near the top of the smoker. I also do not put a thermometer into the fish. After 3-5 hours, it is quite safe to eat. I recommend slow smokign for 4-5 hours at 100F then bringing it up to 140F then take it to 175F for a few minutes.
 
 
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